Federal Process Engineer
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Job Description
Federal Process Engineer modernizing Department of Defense and Energy facilities for Salas O’Brien. Designing, automating, and improving industrial processes while supporting safety, commissioning, and multidisciplinary delivery.
Responsibilities:
- Plan, develop, and execute process engineering tasks for industrial, manufacturing, energy, life sciences, and advanced technology projects supporting federal clients
- Evaluate production, manufacturing, utility, chemical, and industrial processes to improve safety, efficiency, reliability, and sustainability
- Develop process flow diagrams, piping and instrumentation diagrams, heat and material balances, and process narratives
- Perform mass balances, energy balances, hydraulic calculations, and equipment sizing
- Prepare equipment specifications, process data sheets, and procurement support documents
- Support process hazard analyses, HAZOP studies, safety reviews, and regulatory compliance assessments
- Coordinate with multidisciplinary engineering disciplines
- Support facility planning, process layout development, utility coordination, and operational readiness activities
- Participate in client meetings, technical reviews, and project presentations
- Support construction, commissioning, startup, and troubleshooting activities
- Assist with proposal development, scope definition, budgeting, and project planning
- Mentor junior engineers and provide technical guidance
- Assess existing industrial processes, introduce commercial technology, and automate process steps to optimize throughput while preserving safety and quality standards
Requirements:
- Bachelor of Science degree in Chemical Engineering, Process Engineering, Mechanical Engineering with significant process engineering experience, industrial engineering with relevant process experience, or a closely related engineering discipline
- 5–10 years of progressively responsible process engineering experience
- Experience supporting industrial, manufacturing, chemical, energy, pharmaceutical, food and beverage, semiconductor, or advanced technology facilities
- Experience working with federal clients or a major defense contractor
- Demonstrated experience producing engineering calculations, technical reports, specifications, and design documents
- Credentialing including one or more of: Professional Engineer (PE) license, Certified Process Safety Professional (CCPSC), Six Sigma Green Belt or Black Belt, Project Management Professional (PMP), or ISA Certified Automation Professional (CAP)
- Experience working within multidisciplinary engineering teams
- Experience with EPC, design-build, or federal government projects
- Experience with process automation and controls integration
- Experience supporting construction, commissioning, and startup
- Experience performing process safety analyses and risk assessments
- Proficiency with Microsoft Office Suite, Excel-based engineering calculations, AutoCAD or AutoCAD Plant 3D, Bluebeam Revu, and advanced modeling, simulation, and analytical software
- Experience leading small engineering task teams or discipline-specific work packages
- Ability to work within team settings in field, hybrid, and office environments
- Ability to conduct site visits and field investigations, occasionally lift up to 25 pounds, and wear required PPE
- Ability to lead a team and collaborate with multiple stakeholders
Benefits:
- Performance-based bonuses
- Medical, dental, and vision insurance
- 401(k) with company match
- Paid time off and company holidays
- Wellness programs and employee assistance resources
- Professional development support
- Employee-owned company / shared ownership culture
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